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by airquippipetool
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News
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19 Sep 2024
Different Types of Compressed Air Pipework Systems & Which One is Right for You?
Selecting the right compressed air pipework system is essential for maintaining an efficient, compressed undisrupted air distribution network. The selection process depends on the environment in which the system will operate, the materials you prefer, and the specific requirements of your installation. In this blog, we’ll explore the most common types of
air compressor pipework systems, their advantages, and how to choose the best one for your needs.
What are the Popular Varieties of Compressor Pipework Systems
Stainless Steel Pipes
Stainless steel is the gold standard for environments required for maintaining an optimal high level of hygiene, such as food processing plants, wineries, and bottling lines. Its smooth, clean surface makes it ideal for areas that undergo regular washdowns, as it reduces the risk of contaminants building up.
Stainless steel pipes are known for their qualities like corrosion resistance, and high-pressure rating, making them suitable for oil-free compressor systems and high-pressure oil supply installations.
Key Features:
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- Pressure rating: 1000 kPa
Advantages:
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- UV-stable and corrosion-resistant
Stainless steel compressed air pipework installation is ideal for industrial settings where durability, hygiene, and high pressure are essential factors.
Aluminum Pipes
Aluminum pipework, particularly the Unipipe Aluminium system, has gained popularity due to its versatility and easy installation process. This system is commonly used in automotive workshops, food and beverage processing, and manufacturing plants. The lightweight nature of aluminum allows for a quicker installation process while maintaining structural integrity and offering a high-pressure rating.
Key Features:
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- Pressure rating: 1600 kPa
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- Jointing methods: Compression (Unipipe)
Advantages:
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- Rigid pipework with minimal support
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- Cost-effective and durable
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- Smooth bore for low-pressure drop
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- UV-stable and corrosion-resistant
Aluminum compressed air pipework is perfect for environments that require a lightweight yet durable system with easy modification potential.
Coldflex Hose
The Coldflex Hose system offers the ultimate flexibility, making it an ideal alternative for workshop machinery. It’s popularly used in automotive and production facilities where short connections are needed. However, it’s essential to note that Coldflex hoses should not be used for long runs due to potential tripping hazards, pressure drop, and water accumulation.
Key Features:
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- Pressure rating: 1000 kPa
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- Jointing methods: Hose barb and clamp
Advantages:
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- Flexible and DIY-friendly
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- UV-stable and corrosion-resistant
While the Coldflex Hose is a convenient choice for shorter connections, it’s not recommended for extensive compressed air networks due to the potential for pressure loss.
Polyethylene Piping
Polyethylene (PE) pipework has been a reliable and cost-effective solution for compressed air pipework installations for many years. Although it is now being overtaken by systems like Unipipe, it remains popular in some environments. PE pipes are impact-resistant, corrosion-free, and can be installed underground, offering a versatile and budget-friendly solution.
Key Features:
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- Pressure rating: High-pressure rating (varies by size)
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- Jointing methods: Multiple available (compression, fusion)
Advantages:
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- Cost-effective and easy to install
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- UV-stable and corrosion-resistant
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- Suitable for underground installations
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- Smooth bore for minimal pressure drop
Polyethylene compressed air pipework is suitable for both industrial and commercial applications, particularly in environments with budget constraints.
Pressfit Tube
The Pressfit tube system, made by John Guest, is one of the oldest compressed air pipework installation methods, dating back to 1997. It is highly popular for DIY installations in home workshops and garages.
Key Features:
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- Pressure rating: 1000 kPa
Advantages:
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- Flexible and easy to install
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- Reusable tubing and fittings
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- Smooth bore and corrosion-resistant
The Pressfit tube system is great for smaller, less demanding environments where flexibility and easy installation are prioritised.
Kwikfit
Kwikfit, also by John Guest, is another DIY-friendly option with push-fit connections. It’s ideal for hobbyists and smaller setups such as home workshops, garages, and RV systems. Kwikfit has become immensely popular for its ease of installation, making it perfect for short-term or temporary installations.
Key Features:
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- Pressure rating: 1000 kPa
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- Jointing methods: Push-fit
Advantages:
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- UV-stable and corrosion-resistant
Kwikfit is best suited for DIY projects where the system needs to be adjusted or reconfigured regularly.
What Type of Compressed Air Pipework is Right for You?
When selecting the right compressed air pipework system, it’s important to consider factors such as environment, cost, pressure requirements, and ease of installation. Here’s a brief guide to make your pipe selection easier.
Stainless Steel Pipes
These kinds of pipes are the most suitable for high-pressure and hygienic environments like food processing and bottling lines. It’s the best option for oil-free compressors and high-pressure installations.
Aluminum Pipes
It’s perfect for
high-pressure compressed air pipework installations where aesthetics and ease of installation are priorities.
Polyethylene Pipes
A budget-friendly option for long runs, offering excellent resistance to impact and corrosion.
Pressfit Tube and Kwikfit
Best for DIY enthusiasts or smaller setups like garages and home workshops. Both systems are easy to install and modify, offering flexibility in a semi-permanent environment.
Conclusion
Choosing the right compressed air pipework system depends on your specific needs and environment. With the right system in place, you can ensure your air distribution is safe, efficient, and long-lasting.
If you’re based in Adelaide and require air
compressor pipe fittings service Adelaide or air compressor service consult Airequip and Pipetool to make sure your compressed air pipe systems can perform optimally. We are committed to offering you the best pipework installation services
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